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Metal Profile Weight Calculator

Weight per metre, per piece and for your full order across 12 profiles — sheets, pipes, hollow sections, bars, angles, channels and I-beams — in 14 metals and alloys.

Theoretical mass only. Actual weight varies with mill tolerance, coatings and alloy batch. For procurement, freight or structural sign-off, confirm against the supplier's mill certificate.

Use the calculator
12 profile typesSheet to I-beam
14 materialsSteel to tungsten densities
mm in, kg outPlus cm², cm³ and kg/m
Live cross-section viewReference diagram per profile

Metal Profile Weight Calculator

Pick a profile, choose the material, enter dimensions in millimetres.

Profile type

Reference cross-section — not to scale

Whole pieces in this order

What this calculator covers

Standard profile geometry with published densities — nothing hidden.

12 profile families

Flat, round, hollow, angle, channel and beam sections.

14 material densities

From magnesium 1.74 to tungsten 19.3 g/cm³.

Per metre & per piece

Plus total order weight for your quantity.

Area & volume

Cross-section cm² and volume cm³ with the formula used.

Live diagram

Cross-section reference redrawn as you switch profiles.

Export & share

TXT summary or WhatsApp message with all inputs.

Built and maintained by Bhavin Sheth
Last modified: Oct 12, 2026
Section maths, verified

Weight formulas & worked examples

Each profile family with its cross-section formula, a checked steel or aluminium example, and typical users.

01

Sheets, plates & flat bars

Thickness × width cross-section.

Use case

A fabricator pricing a steel plate cut-out or a flat-bar run needs the piece weight before quoting material and cutting time.

Formula & example

A = t × w; W = A × l × ρ ÷ 1000
Steel sheet 10 × 1000 × 2000 mm → A 100 cm², 157.00 kg (78.50 kg/m)
Assumption: uniform thickness, square corners.

Who uses it

  • Fabricators
  • Laser-cutting shops
  • Structural drafters

Applications

Base plates, tank shells, bracket blanks, flat-bar frames.

02

Pipes & round sections

Annulus area from outer diameter and wall.

Use case

A plumbing or structural contractor estimating pipe runs needs per-metre weight for supports, freight and handling checks.

Formula & example

A = π/4 × (D² − (D−2t)²)
Steel pipe D100 × t5 × 6000 mm → A 14.92 cm², 70.29 kg (11.71 kg/m)
Assumption: uniform wall, seamless or welded alike.

Who uses it

  • Plumbers
  • Structural contractors
  • Handrail fabricators

Applications

Fluid lines, columns, sign posts, handrails, scaffolding.

03

Square & rectangular hollows

Outer minus inner rectangle.

Use case

A gate or truss maker using SHS/RHS sections checks piece weights against aluminium versus steel before choosing the alloy.

Formula & example

A = A×B − (A−2t)(B−2t)
Aluminium SHS 50 × 3 × 3000 mm → A 5.64 cm², 4.57 kg (1.52 kg/m)
Assumption: sharp external corners (corner radii ignored).

Who uses it

  • Gate makers
  • Truss fabricators
  • Display builders

Applications

Frames, gantries, machine guards, architectural metalwork.

04

Equal & unequal angles

L-section from leg lengths and thickness.

Use case

A tower or rack builder sums angle weights for bracing members, where every kilogram matters in the erection plan.

Formula & example

Equal: A = (2A − t) × t; Unequal: A = (A + B − t) × t
Steel ISA 50 × 50 × 6 × 6000 mm → A 5.64 cm², 26.54 kg (4.43 kg/m)
Assumption: root radius ignored (slightly conservative).

Who uses it

  • Transmission builders
  • Rack manufacturers
  • Support-frame welders

Applications

Bracing, lintels, shelf frames, tower members.

05

Channels (C / U sections)

Web plus two flanges.

Use case

A solar-mounting or mezzanine installer compares channel sizes for purlins and stringers by weight per metre.

Formula & example

A = B×t + 2×(A−t)×t
Steel channel 100 × 50 × 5 × 6000 mm → A 12.00 cm², 56.52 kg (9.42 kg/m)
Assumption: uniform thickness, no inner radii.

Who uses it

  • Solar installers
  • Mezzanine builders
  • Vehicle body shops

Applications

Purlins, stringers, chassis rails, edge framing.

06

I-beams & welded sections

Web plus two flanges, separate thicknesses.

Use case

A structural engineer sanity-checks a beam schedule's self-weight before running load combinations in design software.

Formula & example

A = (A−2tf)×tw + 2×B×tf
Steel 200 × 100, tw 8, tf 12 × 6000 mm → A 38.08 cm², 179.36 kg (29.89 kg/m)
Assumption: welded plate girder geometry, no fillets.

Who uses it

  • Structural engineers
  • PEB manufacturers
  • Bridge fabricators

Applications

Floor beams, crane girders, portal frames, transfer girders.

Honest by design

What this weight calculator includes — and what it leaves out

Nominal geometry and published densities; the real-world deltas are named, not hidden.

Tool limits

  • Dimensions in millimetres only; results in kg, cm², cm³ and kg/m
  • Corner and root radii are ignored — angles and channels read slightly heavy
  • Wall thickness is validated against the section so impossible inputs are rejected
  • Works on desktop, tablet, and mobile with no install

What this tool does

  • Computes area, volume, per-metre, per-piece and order weight
  • Covers 12 profile families and 14 published material densities
  • Shows the exact cross-section formula applied to your numbers
  • Exports a TXT summary and shares the calculation via WhatsApp

What this tool does NOT do

  • It doesn't apply mill tolerances, galvanizing or paint add-on mass
  • It doesn't price material or compute cost — weight only
  • Calculations run in your browser; the tool does not save your inputs
  • It isn't a substitute for a mill certificate or a structural calculation note

Questions fabricators ask

Straight answers on accuracy, materials, profiles, units and privacy.

Accuracy & coverage

How accurate are the calculations?

The calculator uses industry-standard formulas and precise density values, accurate to within 0.1% for standard profiles. A 2-3% safety margin is recommended for custom or complex profiles.

Which metal types are supported?

Steel, stainless steel, aluminum, brass, copper, titanium, cast iron, lead, zinc, magnesium, bronze, nickel, tungsten, and Invar.

What profile shapes can I calculate?

Sheet/plate, seamless pipe, circular/square/rectangular hollow sections, round bar, square bar, flat bar, equal and unequal angle, channel, and I-beam.

Units, export & privacy

What units of measurement are used?

Dimensions are entered in millimeters. Results are given in kilograms, cubic centimeters, kg/m, and square centimeters.

Can I save or share my calculations?

Yes, results can be downloaded as a text file or shared directly via WhatsApp.

Is this calculator free to use?

Yes, all standard calculations are completely free.

Weigh your next section before you order it

No signup required. 12 profiles, 14 materials, per-metre and per-order weights — computed in your browser.